Pre-fill

Our pre-fill solution is readу-to-use – just like buуing a new product. And once the can is emptу, it’s recуcled and back on the shelf in an average of 60 days. A simple, circular solution without the hassle of refilling.

FILLSY delivers end-to-end Pre-Fill in 100% aluminium for cosmetics manufacturers — from PCT compatibility testing and can design to high-volume filling, packing and EU logistics. Compliant with PPWR and Green Deal 2030 — sustainability and operational efficiency in one package.

What you get — step-by-step

1. Risk-free product launch — PCT compatibility testing
   What we do: We test your formulation in aluminium cans (incubation, chemical & sensory analyses) and deliver a clear report with recommendations. 
Benefit to you: Verified compatibility reduces the risk of product failures, recalls or claims — faster, safer market entry with documented evidence. 

2. Fit-for-production design — design adaptation & DfR alignment
   What we do: We adapt and validate can design for the selected capacity and ensure manufacturability and Design-for-Recycling (DfR) requirements. 
Benefit to you: A packaging concept that meets PPWR expectations and is ready for efficient production — better ESG credentials and regulatory readiness. 

3. Lower procurement overheads — packaging & dispenser sourcing
   What we do: We recommend and coordinate suppliers for aluminium cans and dispensers; procurement can be handled via FILLSY to optimise cost and quality. 
Benefit to you: Simplified sourcing, competitive pricing and one accountable partner — lower procurement complexity and cost predictability. 

4. Optimised logistics & lower transport CO₂ — industrial filling in Poland
   What we do: We fill your product on a high-capacity line in Poland and deliver fully filled cans (no shipping of empty packaging). 
Benefit to you: Full pallets, maximised cargo utilisation, reduced transport and storage costs and a smaller supply-chain carbon footprint. 

5. Retail-ready delivery & consumer convenience — packing and distribution
   What we do: We palletise, label, document and ship the finished product; we support cartridge/replaceable-insert concepts for consumer ease. 
Benefit to you: Products arrive retail-ready; consumers enjoy simple cartridge replacement — higher satisfaction, reduced waste and increased brand loyalty.

Overarching value — One-Stop-Shop

From first sample to finished pallet, FILLSY is your single partner for PCT, Pre-Fill production and EU logistics — one contract, one quality standard, one accountable delivery.